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Cut-Resistant Fabrics: Protecting Arteries, Nerves, Muscles, and Ligaments

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It was on 13 March 2011 when my friend Craig Wylde was brutally assaulted. Having previously served as an Infantry soldier in the British Army, Craig ultimately became a prison officer at the Category A (high security) Frankland Prison, in Durham, England. One morning, he opened a prisoner’s cell door, the prisoner had a broken glass bottle in his hand, he slashed Craig under his arm, severed his artery, muscle, tendons, ligaments, and also created severe nerve damage. Days later, the Ministry of Justice changed the law and declared the use of glass bottles and glasses in the prison setting illegal.

This was an exceptionally tragic incident, which ultimately led to the development, design, and engineering of our high-performance cut-resistant fabric known as Cut-Tex® PRO

I had already worked on some type of cut-resistant fabrics, but I soon came to realise that a ‘good performance’ wasn’t good enough. 

So, I ended up traveling the world, meeting and consulting some of the most respected textile engineers on the planet. Thoroughly field-tested, this fabric is now allowing us and other protective clothing producers to design and produce protective clothing, reducing injuries, and saving lives all over the world.

Other manufacturers of cut-resistant fabrics will most likely have their own reasons for having created such type of fabric. Maybe their intentions were of similar nature, maybe they felt it was of commercial interest or it simply fit their existing product portfolio.

Homeland Security and law enforcement agencies, prison services, border force, immigration, customs, counter-terror units, and surveillance teams have all identified a need for cut-resistant fabrics and clothing, besides body armour.

We understand that muscles, tendons, ligaments, and nerves of these men and women require such level of protection, preventing cut injuries and subsequent, potential rapid blood loss and shock, loss of life, or simply immobility (which in certain circumstances can result in loss of life due to lack of the ability to further defend yourself).

We also must acknowledge that significant and life-altering injuries can occur even when a wounded officer survives. Too soon and too often the attention wanders and the incident fades into the background, while the recovering officer flounders in a morass of work comp, medical bills, and looming unemployment.

Cut-Tex PRO Cut Resistant Fabric

‘Slashing’ or ‘slash injuries’ are extremely ‘under-reported’. 

Historically ‘knife injuries’ have been reported as ‘stab injuries,’ hence we have been made to misbelieve that both mean the very same.

However, “a retrospective survey of hospital admissions data suggested that 63% of wounds attributable to sharp-edged weapons were SLASH events,” stated Ian Horsfall and Mathew Arnold, of the Impact and Armour Group within the Department of Engineering and Applied Science at Cranfield University, Defence Academy of the UK.

Moving away from ‘slashing’, additional markets had their fair share of cut injuries, and subsequently learned to understand the incredible benefits of lightweight and comfortable cut-resistant fabrics.

Industries, such as flat/float glass and sheet metal processing, as well as air conditioning companies and recycling facilities, have also reported extremely serious accidents resulting in sometimes horrendous cut injuries that needed urgent medical attention, hospital treatment, and even long-term care. It is no longer good enough to purchase cut-resistant gloves to protect the wearer’s hands. 

We’ve got to learn to understand that other areas of the body are of equal or even greater risk.

We need to stop thinking that everything will be ok. We need to stop believing that nothing is ever going to go to happen, simply based on the fact that the past has been very kind to us, and no one has been injured in our company, facility, or organisation yet.

The legal, financial and operational consequences for ignoring or neglecting basic health and safety regulations can be severe. The moral consequences for not looking after our workforce and dealing with the aftermath of avoidable injuries can be profound.

Cut-resistant fabrics exist and they can effectively help create garments and uniforms, preventing injuries and ultimately saving lives. It’s worth it.

Robert Kaiser, CEO PPSS Group


Robert Kaiser is the CEO and Founder of PPSS Group, a highly respected expert on body armour and personal protective equipment. His written word has been featured in several industry-leading, international homeland, and private security publications. Several great video demonstrations of him being subjected to knives, machetes, axes, shanks, other types of edged weapons, as well as blunt objects can be viewed online. Cut-Tex® PRO cut-resistant fabric is being produced by PPSS Group.

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